Pneumatic Grippers use for Collaborative Robot.
The purpose of this article is to discuss the use of final
effectors, especially grippers on collaborative robots. Such collaborative
robots are often called 'cobots'. To talk specifically about the final effector
of cobot, we need to identify what is a cobot?
The simple definition of the word collaboration is:
"Working with someone to generate or create something." This is the
exact purpose of a collaborative robot or cobot. Cabots generally have limited
power and force. The robot may feel abnormal force on the road and can be
programmed to stop when reading overloads in terms of force. The cobot are
designed to disperse forces when a shock is applied to a large surface. As a
result, cobots can be used to collaborate directly with workers for a variety
of tasks. Cobots can work with anyone without additional security measures.
Cobots are generally adaptable and practically plug and
play. This means that the user does not need much experience to program and
apply the device effectively. Some companies are using them because they can be
placed with people. Others are applying cobots due to its very easy
programming, fast uptime and great flexibility. As a result, these devices are
not always used in a collaborative environment.
Regardless of how and why you use a collaborative robot, you
must have some kind of final effector to do the job. This final effector comes
in many forms, including suction cups, gripper
and other special tools.
Vacuum cups are ideal for picking up parts that generally
require very little flat registration. This is a relatively inexpensive way to
grab pieces. The use of vacuum cups is limited by the weight of the parts being
processed and the speed of acceleration and deceleration of the robot. The
greater the weight of the piece, the higher the rate of acceleration and
deceleration that can cause the piece to slide. Mechanical calipers are more
suitable for heavy parts with high acceleration and deceleration rates.
The mechanical grippers provide a positive part collection
and are placed when used as final effectors in collaborative robots. Such
clamps are generally driven by electric or pneumatic.
The electric gripper is very flexible with a long jaw travel
and can be programmed for different travel lengths. Ideal for applications
where piece size and shape change regularly. There are 2 and 3 jaw versions.
Some manufacturers of electric clamps offer 'applications' that are installed
in the teaching pendant of a collaborative robot that can program the clamp as
part of the robot. Some of these electric clamps incorporate several types of
touch sensors, tidal control. Small engines are generally used to keep the
caliper's weight as low as possible. This small engine limits the assistance
generated by the caliper. The deceleration of the gear allows for greater
force, which limits the speed at which the jaws open and close. This affects
the overall cycle time of the cobot.
The pneumatic gripper provides a simple jaw opening and
closing position compared to the programmability of the electric gripper. Pneumatic
grippers are ideal for applications with relatively consistent sizes and shapes
of parts. In most cases, the pneumatic gripper is lighter because it does not
include an on-board engine. Pneumatic clamps can provide greater grip strength
depending on the input air pressure provided. Most of these grippers come
without extended jaw tools. This allows the user to create tools and shape or
encapsulate the shape of the piece being processed. This jaw tool is easy to
build and can also be created with today's modern 3D printers. By encapsulating
the part with jaw tools, the clamp can be operated at a lower air pressure,
which is ideal when the cobot is used in a human collaborative environment. The
lower the air pressure, the less power and less risk of injury. As mentioned
earlier, many collaborative robots are applied due to easy-to-use phrases in
human collaborative environments. In this case, the pneumatic clamp operates at
high pressure, which produces a greater grip and allows the use of smaller and
lighter clamps. This has a positive effect on the total payload of the cobot.
There are a variety of applications where pneumatic clamps
are the ideal and cost effective end effectors in human
collaborative robots. For example, there are plastics manufacturers that
produce large quantities of high quality injection molded products.
Manufacturers prefer to pick up and place parts, as expensive passages are
ejected from the mold and fall into the conveyor. This particular part has very
few variations that are very similar in size and shape. Collaboration robots
were chosen to perform this download function due to the ease of programming
and the ability to place pieces in rows to proceed to the next process.
The manufacturers of plastic parts can use pneumatic clamps
due to small deviations in the size of the piece. Jaw tools that fit the part
can be produced in a 3D printer and encapsulate expensive parts so that they do
not fall out while being removed from the mold. In this case, the plastic
manufacturer did not need touch sensors or reprogrammable positions or
movements of the caliper jaw. The use of pneumatic clamps in cobots can save
you the investment required for process automation.
When choosing a final effector for a collaborative robot,
weigh all the elements it contains. The weight of the piece, the speed, the
required precision and the differences in the size and shape of the piece are
factors to consider. If there are few deviations in the size and shape of the
piece, and you need precision placement, pneumatic grippers may be the most
cost effective option.
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